Stop paying for energy
your plant wastes.
GridPulsr monitors furnace, compressor and HVAC load curves at 1-second resolution — identifying the 15-minute demand peaks that inflate EU capacity charges, and the thermal leaks that waste gas between shifts.
A single overlooked furnace startup during a 15-minute demand window can add 5–12% to your monthly EU capacity charge.
Uninsulated steam traps and furnace door cycles waste 8–15% of gas consumption between production runs.
Compressed air accounts for 10–30% of industrial electricity use, with undetected pressure decay from fitting leaks costing thousands per year.
From sensor to insight in 48 hours
No professional services engagement. No 6-month onboarding. A plant engineer can deploy GridPulsr and see real load curve data the same week.
Connect the gateway
Attach the GridPulsr sensor gateway to your existing infrastructure via Modbus RTU/TCP, MQTT, OPC-UA or pulse meters. No rewiring required.
Data streams to platform
1-second resolution load curves arrive at the GridPulsr platform. Thermal profiles and air pressure data are normalised across your asset inventory.
Daily optimization reports
GridPulsr identifies demand peak windows, thermal leak sources and compressed air decay. Daily reports include quantified kWh savings estimates and payback timelines.
Every energy load on your plant floor, live.
One dashboard shows furnace cycle efficiency, compressed air pressure trends, and HVAC runtime against shift schedules. Demand peak annotations let you see exactly which asset triggered a capacity charge event.
Results from the plant floor
GridPulsr has been deployed in 30+ EU manufacturing facilities since 2022. Pilot deployments run 30 days; most customers convert within the first month.
We had a Modbus network on the furnace for years but the data went nowhere useful. GridPulsr pulled it into a load curve we could actually read. The first thing we found was a reheating cycle firing during the lunch break shutdown — running for 45 minutes with no product in the furnace. That one change covered the first three months of monitoring cost.
We run three screw compressors feeding a ring main for 40 CNC machines. Pressure had been drifting down over two years and we kept adding compressor running time to compensate. GridPulsr's overnight decay signatures showed a 1.1 bar drop across 6 hours — we found four fittings and two push-connect joints that had degraded. Fixing them dropped compressor duty cycle by 18%.
Previous ISO 50001 audits meant three weeks of pulling manual meter logs, cross-checking shift records, and explaining gaps in the measurement plan. With GridPulsr running for six months before the audit, the measurement evidence was already structured and exportable. The auditor had no data continuity questions. We just printed the reports.
Built for EU energy reporting requirements.
EU ETS Phase 4 obligations through 2030, expanded CBAM scope covering steel and cement, and ISO 50001 recertification cycles all require the same input: continuous, verifiable, plant-level energy consumption data. GridPulsr produces that data as a byproduct of normal monitoring — not as a separate compliance project.
Start your 30-day pilot.
No procurement process. No professional services contract. Your controls engineer connects the gateway via Modbus or OPC-UA; you have live load curve data within 48 hours. The pilot assessment report identifies specific savings opportunities with kWh estimates and payback timelines — whether you continue with GridPulsr or not.