Thermal efficiency monitoring for continuous process plants.
Chemicals, paper mills, food processing, and foundries run 24/7. Thermal inefficiency in a continuous plant compounds over weeks — a degrading heat exchanger or a steam trap in bypass adds to the gas bill every hour it goes undetected. GridPulsr provides continuous steam trap telemetry, heat exchanger delta-T tracking, and furnace load curve analysis that identifies these losses without stopping production or scheduling manual inspection walkthroughs.
Continuous visibility into your highest gas and electricity cost systems.
Process plants have the most to gain from continuous monitoring. Energy intensity in kWh per tonne is the margin lever most process manufacturers can act on — and it starts with knowing the actual figure, not an engineering estimate.
Detect failed traps before they drain your steam budget.
A single failed steam trap can waste 50–100 kg of steam per hour. GridPulsr monitors thermal signatures and energy consumption patterns to identify traps in bypass or blowthrough condition without manual walkthroughs. Direct ISO 50001 measurement evidence.
Track fouling and delta-T degradation continuously.
Heat exchanger performance degrades gradually as fouling accumulates. GridPulsr tracks inlet-outlet temperature differentials against duty cycle and flow rate to calculate effective heat transfer efficiency — flagging cleaning intervals before throughput is impacted.
Match furnace load to production schedule in real time.
Continuous furnaces in steel, ceramics, and glass manufacturing consume gas at a fixed rate regardless of production rhythm. Load curve analysis identifies charging gaps, soaking time overruns, and thermal cycling waste that accumulate across shift handovers.
Continuous measurement data for energy management systems.
ISO 50001 requires documented energy baselines, measurement plans, and improvement action evidence. GridPulsr provides structured exports aligned to the ISO 50001:2018 measurement verification framework — removing the manual data collection that makes audit preparation burdensome.
Talk to a plant energy engineer.
Describe your process plant's steam network topology, furnace type, and EU ETS or ISO 50001 reporting requirements. A GridPulsr controls engineer will confirm what the platform can measure with your existing sensors and how the data maps to your compliance evidence needs. GridPulsr does not provide process engineering consulting or make changes to your plant configuration.